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Ball Mill Design/Power Calculation

2015-6-19  Ball Mill Power Calculation Example #1. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a

Bond Work Index an overview ScienceDirect Topics

The ball mill work index laboratory test is conducted by grinding an ore sample prepared to 100% passing 3.36 mm (6 mesh) to product size in the range of 45-150 µm (325-100 mesh), thus determining the ball mill work index (Wi B or BWi). The work index calculations across a narrow size range are conducted using the appropriate laboratory work

Application of Operating Work Indices in Autogenous

Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on

Orway Mineral Consultants Canada Ltd. Mississauga, ON

2014-10-1  Test data from the Bond ball mill work index test is used to calculate the fine grinding index (M ib). The M ia and M ib indices are used to calculate specific energy for the coarse (W a) and fine (W b) components of the total grinding specific energy at the pinion (W T) according to Equation 7. W i = 4.K.M i.[Pf(P)-Ff(F)] (6) W T = W a + W b

Ball Mill Design/Power Calculation

2016-12-12  Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a

A Method of C alculating Autogenous/ Semi

2018-2-20  rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4 oversize factor calculation is not suf cient to compensate fi

MODELING THE SPECIFIC GRINDING ENERGY AND BALL

2021-2-24  21 CONCLUSIONS Continued In the present work, equations were also derived, giving: zthe ball-mill power drawP as a function of its dimensions: internal mill diameter D and length L, zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball

Ball Mill Design/Power Calculation

2016-12-12  Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a

Bond Work Index Tests Grinding Solutions Ltd

The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to 100% passing size of <3.35 mm.

A Method of C alculating Autogenous/ Semi

2018-2-20  rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4 oversize factor calculation is not suf cient to compensate fi

MODELING THE SPECIFIC GRINDING ENERGY AND BALL

2021-2-24  21 CONCLUSIONS Continued In the present work, equations were also derived, giving: zthe ball-mill power drawP as a function of its dimensions: internal mill diameter D and length L, zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball

20150821 Morrell Method-GMG-ICE-v01-r01 Morrell

2020-9-24  Wi Bond Work Index Ws Specific energy correction for size distribution (kWh/t) WiBM Bond Ball Mill Test Work Index (kWh/t) 3. KEYWORDS Autogenous Grinding (AG), Ball mill, Bond Work Index (Wi), Comminution circuit, High Pressure Grinding Rolls (HPGRs), Rod mill, Semi-Autogenous Grinding (SAG), Spe-cific energy (W) 4. INTRODUCTION AND BACKGROUND

Size Reduction and Energy Requirement ScienceDirect

2016-1-1  A Bond ball mill work index is then performed on the mill product for the design of SAG-ball mill circuits. This is important because it was found that there was a 1–1.5 kWh/t higher ball mill work index if the –3.35 mm ball mill test feed size is obtained by SAG mill grinding compared with crushing.

USING THE SMC TEST® TO PREDICT COMMINUTION

2020-3-24  However, in this situation the ball mill has to supply this energy and it has a different (higher) work index than the crusher (ie the ball mill is less energy efficient than a crusher and has to input more energy to do the same amount of size reduction). Hence from equation 7, to crush to the ball mill circuit feed size (x. 2

Bond Grinding Circuit Efficiency ceecthefuture

2018-2-20  Closed circuit 8’ dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL WORK INDEX EFFICIENCY DETERMINATIONS! 10. 2/20/2014 6 Example SAG-Ball Mill Circuit WI

Comminution testing JKTech University of Queensland

2020-7-30  A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.

Measuring Countersink Diameter Using Gage Balls Math

2014-9-14  Equation 1 is the formula for the diameter of countersink in terms of the parameters shown in Figure 2 (a). Eq. 1. where. B is the diameter of the ball. H is the height of the ball above the surface with the countersink. E is the edge diameter of the countersink. Figure 2 (b) shows a construction that I use to derive Equation 1.

Ball Mill Design/Power Calculation

2016-12-12  Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a

Comminution testing JKTech University of Queensland

2020-7-30  A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.

Ball Mill Working Principle And Main Parts

2015-7-14  Ball Mill Working Principle. To be chosen according to the grinding material, material is composed of a ball mill feed end of the hollow shaft is arranged in the tube body, when the ball mill cylinder rotation time, grinding

Best way to determine the ball-to-powder ratio in ball

2021-3-31  The maximum power draw in ball mill is when ball bed is 35-40 % by volume in whole empty mill volume. Considering that ball bed has a porosity of 40 %, the actual ball volume is considered to be

Size Reduction Equipment

2018-11-15  WORK INDEX •Work Index, Wi, is the gross energy requirement in kilowatt hour per ton of feed (kWh/ton of feed) to reduce a very large particle to such a size that 80% of the product will pass through a 10micrometer, or 0.1 mm screen. •If Dp is in mm, 𝑊𝑖=𝐾 1 𝐷𝑝𝑝 𝐾 = 0.1𝑊𝑖=0.3162𝑊𝑖 I =0.3162𝑊𝑖 1

TECHNICAL NOTES 8 GRINDING R. P. King

2009-7-30  The geometry of a mill with conical ends is shown in Figure 8.6. The total volume inside the mill is given by Vm 4 D2 mL 1 2(Lc L) L 1 (Dt/Dm) 3 1 Dt/Dm (8.16) The density of the charge must account for all of the material in the mill including the media which may be steel balls in a ball mill, or large lumps of ore in an

Ball Mill Used in Minerals Processing Plant Prominer

This ball mill is typically designed to grind mineral ores and other materials with different hardness, and it is widely used in different fields, such as ore dressing, building material field, chemical industry, etc. Due to the difference of its slurry discharging method, it is divided to two types: grid type ball mill and overflow type ball mill.

Ball Mill: Operating principles, components, Uses

2020-7-5  A ball mill also known as pebble mill or tumbling mill is a milling machine that consists of a hallow cylinder containing balls; mounted on a metallic frame such that it can be rotated along its longitudinal axis. The balls which could be of different diameter occupy 30 50 % of the mill volume and its size depends on the feed and mill size.

Introduction to Machining: Milling Machine

2018-10-8  •Work on a milling machine is most often held in a vise clamped onto the bed. To make features aligned with the edges of the stock, it's necessary to align the vise with the feed axes of the mill. To do this, mount the vise on the bed and secure it with T-bolts, but only lightly so as to permit adjustment of the orientation of the vise.

Measuring Countersink Diameter Using Gage

2014-9-14  Equation 1 is the formula for the diameter of countersink in terms of the parameters shown in Figure 2 (a). Eq. 1. where. B is the diameter of the ball. H is the height of the ball above the surface with the countersink. E is the